Are Thermal Spray Plasma Coatings Something Your Company Can Benefit From?

Using plasma flame spray technology (thermal spray plasma coatings), numerous industries can now enjoy the advantages of metal and ceramic coatings. Through processes such as these, the following can be enjoyed by most businesses, depending on the industry:

  • Conduct or insulate electricity
  • Create thermal barriers
  • Eliminate or reduce corrosion
  • Increase wear resistance

To aid in cleaning (because materials don’t stick to treated industrial surfaces), release and nonstick properties can be added through thermal spray coatings, as well.

In fact, plasma coating technology applications are very nearly unlimited. Through these processes, numerous materials can be applied if they are prepared in powder form. Technicians can obtain pretty much any finish desired with these processes.

What Are Some Plasma Spray Applications?

Though there are more plasma spray applications than can be listed here, let’s make a dent in them. The following are excellent examples:

  • Conductive coatings
  • Insulation coatings
  • Spindles
  • Mandrels
  • Bearing surfaces
  • Gear surfaces
  • Squeeze rolls
  • Turbine surfaces
  • Roll journals
  • Impellers
  • Hydraulic rods
  • Fan shafts
  • Pump augers
  • Armature shafts
  • Compressor pistons
  • Agitator blades
  • Industrial rolls
  • Pump shafts

Ceramic Coatings on an Industrial Level

When it comes to ceramic coating performance features, the three most important are as follows:

  • Electrical insulation
  • Resistance to high temperatures
  • Wear resistance

Other positive characteristics of these coatings are wear resistance to alkalis, strong acids, and oxidizing agents.

For industrial ceramic coatings, the most common application is wear resistance. Prevention against particle erosion, sliding or rubbing wear, galling, fretting, and general wear are offered by these coatings. Compared to tool steels or stainless steel, superior wear resistance is offered by many ceramic coatings.

An ordinary metal can be transformed, by adding a ceramic coating, into a high-performance material. Choosing which coating to be used is just part of the equation, however. To assure high quality results, a vast array of sophisticated equipment is used by companies that deal with thermal spray plasma coatings.

One critical aspect is proper application. There are certain factors to make high bond strength possible.

  • Melting that is carefully controlled.
  • Proper propulsion of ceramic or metal particles onto a substrate.

Ceramic And Plasma Coating Examples

To meet the needs of numerous industries, a wide variety of plasma coatings are offered. For application on aluminum, bronze, copper, and stainless steel, there are various plasma metal spray coatings. Also commonly applied are a number of ceramic coatings.

To meet the specific needs of customers, proprietary coatings can be developed, depending on the company you choose for your coating needs.

Allow us to introduce you to the best company to depend on for any industrial coating…

Are Thermal Spray Plasma Coatings Something Your Business Should Invest In?

The bigger question may end up being less whether or not you should invest in thermal spray plasma coatings, and more: “What will it cost me if I don’t use thermal spray plasma coatings?” Through the above stated information, you’ve seen the positive characteristics of plasma coatings. Numerous industries are already using these coatings to great benefit. Chances are your competitor has already discovered the many benefits of plasma coatings and are putting them to good use. Do you really want the competition to get the upper hand? Contact us today if you want to know how A&A Coatings can help when it comes to thermal spray plasma coatings.

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